Iron Forgings

Main blank Process

There are various types of casting methods in the manufacturing industry. These methods include die casting, permanent molding/gravity casting, low pressure casting, and high pressure casting. Each method has its unique features and benefits.
Die casting is a process in which metal is injected into a mold under high pressure. This method is used for producing complex shapes with high precision. Permanent molding/gravity casting is a process in which molten metal is poured into a permanent mold to create a casting. This method is commonly used for producing large and complex parts.
Low pressure casting is a process in which metal is forced into a mold under low pressure. This method is used for producing high-quality components with good surface finish. High pressure casting, on the other hand, is a process in which metal is injected into a mold at high pressure. This method is commonly used for producing small and intricate parts with high precision.
Overall, each casting method has its unique benefits and can be used for various applications depending on the requirements. It is important to consider factors such as material, shape, and size when choosing a casting method for a specific part.

Blanks Tolerance -Casting Tolerance

CT4-6 for Permanent Molding, Die Casting

Applicable Material for die cast casting

Zinc Alloy Zamak 3, Zamak 5, Zamak 7, Zamak 2;

Aluminum Alloy A380 ADC12;

Or according to customer requirements

Casting Blank Size / Dimensions

We offer a wide range of sizes for our products, ranging from 2mm to 1500mm or 0.08inch to 60inch. Alternatively, we can produce products according to the specific requirements of our customers. Our commitment is to provide high-quality products that meet the individual needs of our clients. So, you can trust us to deliver precisely what you need to achieve your desired outcome.

Applicable Machining Process

Machining with CNC involves various operations such as lathing, milling, turning, boring, drilling, tapping, broaching, reaming, grinding, honing, and more. These processes are essential in fabricating precise components and achieving desired specifications. By rearranging the given content, we can create similar information.

Machining Tolerance

From 0.005mm-0.01mm-0.1mm

Machined Surface Quality

Ra 0.8-Ra3.2 according to customer requirement

Applicable Finish Surface Treatment

Sand blast, shot blast, polishing, primer painting, powder coating, and ED-coating are different techniques commonly used in surface treatment and finishing.
Shot blasting involves using high-speed projectiles to remove mineral deposits, paint, rust, or other imperfections from surfaces. Sand blasting, on the other hand, uses a high-pressure stream of sand to achieve the same results.
Polishing aims to enhance the appearance of a surface by smoothing it and creating a reflective finish. This can be achieved through various mechanical methods, such as buffing or using abrasive compounds.
Primer painting is an essential step in the surface treatment process, where a protective layer of primer paint is applied to ensure better adherence of subsequent layers of paint or coating. This helps improve the durability and resistance of the finished product.
Powder coating is a technique where a dry powder is electrostatically applied to a surface. The coated object is then heated, allowing the powder to melt and form a smooth, durable, and protective layer. This method is widely used in industries such as automotive, architecture, and furniture.
ED-coating, also known as electro-deposition coating or electrocoating, involves immersing an object in a tank filled with paint emulsion. When an electric current is applied, the paint particles migrate and adhere to the surface, providing an even and uniform coating. This method is commonly used for coating complex-shaped objects or items with recessed areas.
Overall, these surface treatment and finishing techniques play a crucial role in improving the aesthetics, durability, and functionality of various products across industries.
As per the customers' requests, we offer services to finish painting or anodize the product in either white or black color. Our aim is to ensure customer satisfaction by providing the desired color of their choice.

Lead Time

45 days for aluminum die cast