Machinery Parts Forgings
Description
Technical Parameters
Mechanical properties:
Alloy | Temper | Tensile strength | Yield strength | Elongation |
6063 | T5 | ≥ 160Mpa | ≥ 110Mpa | ≥ 8% |
T6 | ≥ 205Mpa | ≥ 180Mpa | ≥ 8% | |
6061 | T5 | ≥ 265Mpa | ≥ 245Mpa | ≥ 8% |
Alloying element:
Alloy | Si | Mg | Fe | Cu | Mn | Zn | Cr | Ti |
6063 | 0.2~0.6 | 0.45~0.90 | <0.35 | <0.10 | <0.10 | <0.10 | <0.10 | <0.10 |
6060 | 0.3~0.6 | 0.35~0.60 | 0.1~0.3 | ~ | <0.10 | <0.15 | <0.05 | ~ |
6463 | 0.2~0.6 | 0.45~0.90 | <0.15 | <0.20 | <0.05 | <0.05 | ~ | ~ |
6005 | 0.6~0.9 | 0.40~0.60 | <0.35 | <0.10 | <0.10 | <0.10 | <0.10 | <0.10 |
6061 | 0.4~0.8 | 0.80~1.2 | <0.70 | 0.15~0.4 | <0.15 | <0.25 | 0.04~0.35 | <0.15 |
6082 | 0.7~1.3 | 0.60~1.2 | <0.50 | <0.1 | 0.4~1.0 | <0.20 | <0.25 | <0.10 |
6351 | 0.7~1.3 | 0.40~0.8 | <0.50 | <0.1 | 0.4~0.8 | <0.20 | ~ | <0.10 |
The production procedure and standard for processing aluminum alloys involve various steps to ensure quality. These steps are critical in maintaining the integrity and durability of the final product.
Firstly, the aluminum alloy is chosen based on the specific requirements of the project. Factors such as strength, corrosion resistance, and formability are taken into consideration during this selection process.
Once the alloy is selected, the processing begins. The first step is melting the aluminum alloy. Heat is applied to melt the alloy, which is then poured into molds or shaped into desired forms. This molten alloy is then cooled and solidified.
After solidification, the next step in the production procedure is thermal treatment. This involves subjecting the alloy to specific temperatures and durations to enhance its mechanical properties. Tempering, annealing, and precipitation hardening are some common thermal treatment methods used.
Following thermal treatment, the aluminum alloy goes through a series of shaping processes. These can include rolling, extrusion, forging, or casting. Each process helps in forming the alloy into the desired shape and size.
To ensure the quality and consistency of the alloy, various tests and inspections are conducted throughout the production procedure. These tests may include chemical analysis, mechanical testing, and non-destructive testing methods like ultrasonic and X-ray examinations.
Once the alloy has undergone shaping and quality checks, it is further processed to add surface finishes. This may involve processes like polishing, anodizing, or coating. These finishes provide the alloy with additional protection against corrosion and improve its aesthetic appeal.
Finally, the aluminum alloy is ready for application in various industries, such as automotive, aerospace, construction, and electronics. The production procedure ensures that the alloy meets the required standards for strength, durability, and performance.
In conclusion, the production procedure and standard for processing aluminum alloys involve a careful selection of alloy, melting, thermal treatment, shaping, quality checks, and surface finishes. These steps are necessary to guarantee the quality and reliability of the final product.
Material | Aluminum alloys such as 6063, 6061, and 6005, or other alloys as specified by customers, are widely used in various industries. These alloys possess excellent characteristics making them suitable for diverse applications. For instance, alloy 6063 offers good extrudability and corrosion resistance, making it ideal for architectural applications like window frames and door profiles. Alloy 6061, on the other hand, exhibits high strength and good machinability, making it commonly used in structural components and automotive parts. Alloy 6005 is known for its excellent welding properties, making it preferred for applications requiring intricate welding. In addition to these commonly used alloys, customers can also nominate their desired alloy for specific requirements, ensuring that the material meets their unique needs. Whether it's for construction, transportation, or any other industry, selecting the appropriate alloy is crucial to achieve optimal performance and durability. |
Temper | T3, T4, T5, T6 |
Surface | There are many different coatings and finishes that can be applied to metal surfaces. These include anodizing, electrophoresis, powder coating, PVDF coating, wood grain painting, and matted finishes. Each of these processes has its own unique characteristics and benefits. |
Colour | Any colour based on Standard Germany RAL Mark |
Length | 、。6.5,6.5,5。 |
Press Machine | 500-4000 tons all together 64 press lines. |
Fabrication | 1. Drilling, cutting, and bending are some of the processes involved in the manufacture of windows and doors. |
Certificate | ISO 9001 |
Warranty | 1. GB5237-2008 equal to EN12020-1.2(2001); |
| 2. GB6892-2006 equal to DIN 1725 | |
| In less than two decades, no changes in color will occur, and all living organisms will retain their surface without any peeling off. | |
| ,。,,。,ChapGPT,。 | |
Moulding | 1. Using our moulds, no fee; |
| To produce a custom-made product, we usually begin by creating a customer drawing and then opening a mould. Depending on the size of the job, we typically use a mould press with a compression force of between 10 to 50 tons. By using this process, we can ensure the final product meets the exact specifications of our customers. It is also worth noting that the cost of moulding can be refunded, making it a cost-effective option. | |
| 3. Mould cost is negotiable base on the order quantity | |
Capability | Annual output 1000000tons |
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